Tourque specs for the 1200 GS
Tourqs you need from Marc Lewis's page
Crash bar buffer to crankcase, M6 | 8 Nm (6 ft-lbs) |
Crash bar to engine, front right, M6 x 10, with loose washer | 8 Nm (6 ft-lbs) |
Silentbloc to engine, M8 | 19 Nm (14 ft-lbs) |
Crash bar to engine, rear left and right, Hex nut M8 | 19 Nm (14 ft-lbs) |
Crash bar to engine, front left, M8 x 16 | 19 Nm (14 ft-lbs) |
Oil drain plug, M16 x 1.5 | Initial torque, 23 Nm (17 ft-lbs) Final torque, 32 Nm (24 ft-lbs) |
Engine block, M6 x 35 | 8 Nm (6 ft-lbs) |
Engine block, M6 x 50 | 8 Nm (6 ft-lbs) |
Engine block, M6 x 25 | 8 Nm (6 ft-lbs) |
Engine block, M8 x 60 | 19 Nm (14 ft-lbs) |
Engine block, M8 x 35 | 19 Nm (14 ft-lbs) |
Engine block, M10 x 110/130 | Initial torque, 25 Nm (18 ft-lbs) Final torque, 90° |
Cylinder to crankcase, left/right M8 x 55 | 19 Nm (14 ft-lbs) |
Cylinder to crankcase, left/right, M6 x 35 | 8 Nm (6 ft-lbs) |
Cylinder head cover to cylinder head tighten in diagonally opposite sequence | 10 Nm (7 ft-lbs) |
Cylinder head to cylinder Nuts of tie bolts, M10 tighten in diagonally opposite sequence | Oil screw threads lightly Initial torque, 20 Nm (15 ft-lbs) Initial torque, 90° Final torque, 90° |
Screw, M10 x 85 | 40 Nm (30 ft-lbs) |
Screw, M6 x 30 | 9 Nm (7 ft-lbs) |
Tightening cylinder head Nuts of tie bolts, M10 In diagonally opposite sequence slacken and retighten each nut in turn | Initial torque 20 Nm (15 ft-lbs) Final torque 180° |
Screw, M10 x 85, Slacken and retighten screw | 40 Nm (30 ft-lbs) |
Starter cover to gearbox housing, M6 x 16 | 8 Nm (6 ft-lbs) |
Belt cover to engine, M5 x 14 | 5 Nm (4 ft-lbs) |
Belt cover to engine, M5 x 20 | 5 Nm (4 ft-lbs) |
Gearcase cover to crankcase, M6 | 8 Nm (6 ft-lbs) |
Belt cover to alternator, M5 x 16 | 5 Nm (4 ft-lbs) |
Clutch cover to engine, M6 x 16 | 8 Nm (6 ft-lbs) |
Crankcase breather Vent connector to cylinder head, M6 x 16 | 8 Nm (6 ft-lbs) |
Belt pulley to crankshaft, M22 x 1.5 | 140 Nm (103 ft-lbs) |
Compensating weight to balancing shaft Neck-down screw, M8 x 70 | Replace screws Initial torque 10 Nm (7 ft-lbs) Final torque, 90° |
Gear wheel to balancing shaft, M8 x 50 | 19 Nm (14 ft-lbs) |
Camshaft Sprocket to auxiliary shaft, M5 x 16 | Replace screws 8 Nm (6 ft-lbs) |
Pinion to camshaft, M10 x 1.25 x 25 | 65 Nm (48 ft-lbs) |
Chain sprocket to crankshaft, M6 x 16 | 8 Nm (6 ft-lbs) |
Housing for chain tensioner to crankcase, M6 x 25 | 8 Nm (6 ft-lbs) |
Chain tensioner to cylinder left and right, M18 x 1.5 | 32 Nm (24 ft-lbs) |
Fastener of timing-chain slider rail engine block, right, M10 | 18 Nm (13 ft-lbs) |
Rocker/follower with bearing Locknut, valve adjusting screw, M6 x 0.5 | 8 Nm (6 ft-lbs) |
Timing-gear carrier, camshaft bearing, bearing cap left/right, M8 x 30 | 19 Nm (14 ft-lbs) |
Timing-gear carrier, camshaft bearing, bearing cap left/right, M8 x 40 | 18 Nm (13 ft-lbs) |
Timing-gear carrier, camshaft bearing, bearing cap left/right, M8 x 65 | 15 Nm (11 ft-lbs) |
Timing-gear carrier to cylinder head left/right, M6 x30 | 8 Nm (6 ft-lbs) |
Timing-gear carrier to cylinder head left/right, M6 x 60 | 8 Nm (6 ft-lbs) |
Oil supply Cooling oil line (inside engine) to crankcase, right Banjo bolt, M14 x 4.5 | 25 Nm (18 ft-lbs) |
Cooling oil line (inside engine) to crankcase, left, M6 x 16 | 8 Nm (6 ft-lbs) |
Oil pump to crankcase, M6 x 40 | Initial torque, 4 Nm (3 ft-lbs) Final torque, 90° |
Oil intake in crankcase, right, M6 x 25 | 8 Nm (6 ft-lbs) |
Pressure relief valve in crankcase, right Screw plug, M20 x 1.5 | 42 Nm (31 ft-lbs) |
Oil filter, Sealing ring wetted with engine oil | 11 Nm (8 ft-lbs) |
Air intake to cylinder head left/right, M6 x20 | 8 Nm (6 ft-lbs) |
Engine Electrical System | |
---|---|
Primary spark plug to cylinder head Bosch YR 5 LDE, M12 x 1.25 | Thread free of oil and grease 23 Nm (17 ft-lbs) |
Secondary spark plug to cylinder head Bosch YR 5 LDE, M12 x 1.25 | Thread free of oil and grease 23 Nm (17 ft-lbs) |
Cover, secondary spark plug coil to cylinder head, M6 x 12 | 8 Nm (6 ft-lbs) |
Alternator to crankcase, M8 | 18 Nm (13 ft-lbs) |
Belt pulley to alternator Flange nut, M14 x 1.5 | 50 Nm (37 ft-lbs) |
Wiring harness to alternator Flange nut, M6 | 6 Nm (4 ft-lbs) |
Wiring harness to starter Hex nut, M8 | 10 Nm (7 ft-lbs) |
Starter with gearing to engine, M8 x 60 | 19 Nm (14 ft-lbs) |
Oil temperature sensor, M14 x 1.5 | 30 Nm (22 ft-lbs) |
Oil pressure switch | 30 Nm (22 ft-lbs) |
Transmitter for control unit Knock sensor to cylinder, left/right, M8 x 30 | 19 Nm (14 ft-lbs) |
Speed sensor, camshaft, to cylinder head, M6 x 20 | 8 Nm (6 ft-lbs) |
Temperature sensor in cylinder head, outside, M 10 | 10 Nm (7 ft-lbs) |
Exhaust system | |
Exhaust manifold to cylinder head, Acorn nut M8 | 19 Nm (14 ft-lbs) |
Rear silencer to rear frame section, M8 x 45 | 19 Nm (14 ft-lbs) |
Torca clamp to silencer and elbow, M6 x 20 Note: some versions of the REP-ROM say this is an M8 bolt and requires 55Nm (41 ft-lbs) -- which is too much for an 8mm bolt. | Optimoly TA 8 Nm (6 ft-lbs) |
Oxygen sensor to exhaust elbow, M18 x 1.5 | Optimoly TA 45 Nm (33 ft-lbs) |
Clamp, elbow, rear, M6 x 20 | Optimoly TA 8 Nm (6 ft-lbs) |
Exhaust system | |
Manifold to cylinder head, Acorn nut M8 | 19 Nm (14 ft-lbs) |
Rear silencer to rear frame section, M8 x 45 | 19 Nm (14 ft-lbs) |
Torca clamp to silencer and elbow, M6 x 20 | Optimoly TA 8 Nm (6 ft-lbs) |
Oxygen sensor to exhaust elbow, M18 x 1.5 | Optimoly TA 45 Nm (33 ft-lbs) |
Clamp, elbow, rear, M6 x 20 | Optimoly TA 8 Nm (6 ft-lbs) |
Clutch | |
Clutch housing to crankshaft Never re-use the original screws, M11 x 1.5 | Initial torque, 40 Nm (30 ft-lbs) Final torque, 40° |
Clutch housing cover to clutch housing, M6 x 20 | 12 Nm (9 ft-lbs) |
Clutch slave cylinder to gearbox, M6 x 18 | 8 Nm (6 ft-lbs) |
Gearbox mechanical | |
Oil filler plug, gearbox | 30 Nm (22 ft-lbs) |
Oil drain plug, gearbox | 30 Nm (22 ft-lbs) |
Gearbox to engine block, M8 x 55 | 20 Nm (15 ft-lbs) |
Gearbox to engine block, M8 x 35 | 19 Nm (14 ft-lbs) |
Gearbox to engine block, M8 x 70 | 19 Nm (14 ft-lbs) |
Gearbox to engine block, M8 x 50 | 19 Nm (14 ft-lbs) |
Gearbox cover to gearbox housing | 9 Nm (7 ft-lbs) |
Gear potentiometer to gearbox | 9 Nm (7 ft-lbs) |
Selector lever to selector shaft, M6 x 25 | 8 Nm (6 ft-lbs) |
Locknut, ball socket on selector rod, Nut M6 | 8 Nm (6 ft-lbs) |
Foot-operated shift lever to selector shaft, M6 x 25 | 8 Nm (6 ft-lbs) |
Ball end to selector lever, Ball end M8 | 10 Nm (7 ft-lbs) |
Locknut, ball end to selector shaft, Hex nut M8 | 10 Nm (7 ft-lbs) |
Ball end to selector shaft, Ball end M8 | 10 Nm (7 ft-lbs) |
Front forks | |
Telescopic fork, ball-joint fork Leading link to engine, M12 x 20 | Initial torque, 45 Nm (33 ft-lbs) Final torque, 73 Nm (54 ft-lbs) |
Threaded cap, leading link to engine, M42 x 1.5 | Lightly grease threads with Never Seez compound 6 Nm (4 ft-lbs) |
Spring strut to front frame, Hex nut M10 x 1.25 | Loctite 243 34 Nm (25 ft-lbs) |
Spring strut, front, to leading link, M10 x 1.25 | Optimoly TA 40 Nm (30 ft-lbs) |
Ball joint to leading link, M14 x 1.5 | Replace nut Micro-encapsulated 130 Nm (96 ft-lbs) |
Ball joint in slider-tube bridge, M34 x 1.5 | Lightly grease threads Optimoly TA 230 Nm (170 ft-lbs) |
Quick-release axle clamp screws, M8 x 1.25 | 19 Nm (14 ft-lbs) |
Steering | |
Steel handlebars to fork bridge, M8 x 30 | 1st front, 2nd rear -> gap at rear only (as viewed in forward direction of travel) 21 Nm (15 ft-lbs) |
Handlebar weight to handlebar, M12 x 1.5 x 80 | Micro-encapsulated 21 Nm (15 ft-lbs) |
Handlebar fitting to handlebar (perch), M5 x 20 | 8 Nm (6 ft-lbs) |
Pivot screw, handlebar-fitting lever, M5 x 30 | 5 Nm (4 ft-lbs) |
Rear-wheel drive | |
Cover to final drive housing, M8 | Loctite 542 30 Nm (22 ft-lbs) |
Hex nut, drive bevel gear, M24 x 1.5 | Replace screws Micro-encapsulated 200 Nm (148 ft-lbs) |
Threaded ring, M65 x 1.5 | 160 Nm (118 ft-lbs) |
Oil filler plug in rear wheel drive, M12 x 1, with O-ring 11.2 x 1.8 | 20 Nm (15 ft-lbs) |
Rear wheel drive to swinging arm, M12 x 1.5 | 100 Nm (74 ft-lbs) |
Strut to final drive housing, M10 x 55 | 43 Nm (32 ft-lbs) |
Reaction link to frame, M10 | 43 Nm (32 ft-lbs) |
Lock nut, swinging arm to main frame, left, M24 x 1.5 | 145 Nm (107 ft-lbs) |
Bearing stud, swinging arm to main frame, left, M24 x 1.25 | 7 Nm (5 ft-lbs) |
Swinging arm to main frame, right, M6 | 9 Nm (7 ft-lbs) |
Strut left to strut right, M6 x 16 | Micro-encapsulated 8 Nm (6 ft-lbs) |
Spring strut to rear swinging arm, M10 x 80 | Loctite 243 58 Nm (43 ft-lbs) |
Spring strut to main frame, M10 x 1.25 | Replace nut Mechanical thread lock 50 Nm (37 ft-lbs) |
Brakes (w/ABS) | |
Brake caliper to slider tube, M8 x 32 | 30 Nm (22 ft-lbs) |
Brake disc to front wheel, M8 x 20 | Replace screws Micro-encapsulated 24 Nm |
Front brake caliper bleed screw | 5 Nm (4 ft-lbs) |
Brake caliper, rear, to cover of final drive housing, M8 x 25 | 24 Nm (18 ft-lbs) |
Brake disc to wheel carrier, M8 x 15.5 | Micro-encapsulated Initial torque, 12 Nm (9 ft-lbs) Final torque, 30 Nm (22 ft-lbs) |
Rear brake caliper bleed screw, counter-hold w/f 12 banjo bolt, if necessary | 5 Nm (4 ft-lbs) |
Brake master cylinder to rear frame, M6 x 20 | 8 Nm (6 ft-lbs) |
Brake-fluid reservoir to rear frame, M6 x 10 | Replace screws Micro-encapsulated 8 Nm (6 ft-lbs) |
Brake lines -- Connecting piece to rear frame, M6 x 16 | 8 Nm (6 ft-lbs) |
Brake pipes and hoses to components, M10 x 1 | 18 Nm (13 ft-lbs) |
Brake pipes and hoses to components, M12 x 1 | 18 Nm (13 ft-lbs) |
Distributor to front frame, M6 x 12 | 8 Nm (6 ft-lbs) |
Brake hose cover to strut, M6 x 16 | 8 Nm (6 ft-lbs) |
Wheels and tyres | |
Quick-release axle in axle holder, M24 x 1.5 | 50 Nm (37 ft-lbs) |
Rear wheel to wheel carrier, M10 x 1.25 | in diagonally opposite sequence 60 Nm (44 ft-lbs) |
Nipple on spoke, M4 | 4 Nm (3 ft-lbs) Variant, Cross-spoked wheels |
Initial torque, spokes, M4 | 1 Nm (1 ft-lbs) Variant, Cross-spoked wheels |
Counter-hold spokes, M4 | 1 Nm (1 ft-lbs) Variant, Cross-spoked wheels |
Motorcycle frame | |
Rear frame to engine, bottom, M12 x 50 | 55 Nm (41 ft-lbs) |
Rear frame to engine, top, M10 x 40 | 38 Nm (28 ft-lbs) |
Rear frame to gearbox, M8 x 55 | 1. Hand-tighten all screws; 2. Tighten gearbox screw first; 3. Tighten remaining screws 28 Nm (21 ft-lbs) |
Front frame to engine, M12 bolt | Replace nuts Micro-encapsulated 82 Nm (61 ft-lbs) |
Frame strut to engine, M10 x 40 | Replace screws Micro-encapsulated 38 Nm (28 ft-lbs) |
Frame strut to front frame, M10 bolt | Replace nuts Micro-encapsulated 38 Nm (28 ft-lbs) |
Center and Side stands | |
Center stand to main frame, M10 x 30 | 40 Nm (30 ft-lbs) |
Center-stand stop to rear silencer, M6 x 16 | 6 Nm (4 ft-lbs) |
Side stand to pivot mount, M10 x 1 | Micro-encapsulated 56 Nm (41 ft-lbs) |
Luggage carrier | |
Luggage rack to rear frame, center, M6 x 25 | Replace screws Mechanical thread lock 8 Nm (6 ft-lbs) |
Luggage rack to rear frame, at sides, M6 x 30 | Mechanical thread lock 8 Nm (6 ft-lbs) |
Rear carrier to rear frame section, M6 x 20 | 8 Nm (6 ft-lbs) |
Luggage carrier to rear carrier, M5 x 16 | 2 Nm (1 ft-lbs) |
Lock, seat latch, to rear carrier | 2 Nm (1 ft-lbs) |
Clamp, case holder to rear frame, M6 x 50 | 12 Nm (9 ft-lbs) |
Case holder through rear carrier to rear frame at top, M6 x 35 | 12 Nm (9 ft-lbs) |
Adapter plate to luggage rack, M6 x 40 | 8 Nm (6 ft-lbs) |
Adapter plate to topcase support, M6 x 14 | 8 Nm (6 ft-lbs) |
Topcase support to rear frame, M6 x 20 | 8 Nm (6 ft-lbs) |
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